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REACTOR CHARGING (Contained Vacuum Powder Transfer)

  • Controls reaction energy vs. HTM capacity Operator and Environmental Health and Safety
  • Cleanliness of Plant and Equipment.
  • Improved agitation reduces batch time.

Salient Features :

  • System ability to charge toxic & hazardous products safely.
  • Closed system provides a dust free environment, substantially reducing equipment and facility clean-up.
  • System ability to charge to vessel under pressure or vacuum, or with liquids  (including solvents) present in the vessel.
  • Reduction / elimination of operator exposure/injury (especially back injury caused by lifting heavy bags to dump in manual operations).
  • Reduction in manpower required to charge vessel.
  • Reduces solids handling and eliminates hoists.
  • Much easier to clean than mechanical equipment.
  • Fully enclosed system reduces the necessity of using expensive personal protective equipment.
  • Elimination of exterior contaminants.

  • Powder Transfer rate can be varied and controlled.

CONTAINMENT SYSTEMS 

  • No dust formation
  • Powder can be transferred into a reactor without opening a manway,  retaining the vessel’s inert atmosphere
  • Powder can be charged into a reactor under pressure or vacuum or with solvent already present in the vessel 

VACUUM POWDER CONVEYING SYSTEMS

Flow rate from 500Kg to 6000 Kg/hr

MOC— SS304 / SS316 / SS316L  construction

CUSTOMIZED VACUUM POWDER TRANSFER 

Conveying systems designed to fit almost any process application.

The pneuCONVEYOR – office designs customized pneumatic conveying equipment based on the specifications and requirements of their industrial process.

Our design and engineering office can offer specific solutions for your pneumatic conveying applications based on our technical experience and the specific requirements of your manufacturing needs.

The technology makes the Reactor Powder Loading an ideal solution for controlled material addition. Suitable for the transfer of raw, intermediate or finished products, it is a versatile work horse for the chemical and pharmaceutical industries, as well as other industries with various powder / solid handling needs.

The Reactor vessel is installed in a room with several other vessels with limited space for local bulk powder charging. So the best solution is to install a contained powder loader to convey the powder to the reactor using an integrated vacuum transfer system.The SS316 Loader unit is mounted directly on the Top of the Reaction Vessel; the outlet of Loader is connected to a Pump installed in the nearby areas. The inlet suction of Loader is connected with PVC non toxic, transparent food grade SS wire braided hose duly fitted with SS316 suction nozzle at the other hand. The suction nozzle further provided with protective grill at the inlet of the nozzle to suction only powder from the bag or hopper.

A dilute phase vacuum powder transfer takes place, powder is sucked into the Powder transfer unit until it reaches a pre-set level, at this point the inlet valve is closed and the bottom outlet valve is open to allow the powder to discharge, under gravity, into the reactor. The discharge is also aided by a pulse of high pressure nitrogen through the PPF filters. The discharge valves then close and the cycle is repeated until all of the powder has been transferred.

The Powder Transfer system is nitrogen inerted and designed to comply with ATEX regulations. The system is operated via a touch screen HMI and incorporates interlocks to ensure operator safety. (Optional).

Technical Specifications :-

MODELS

PCVPC-01

PCVPC-02

PCVPC-03

PCVPC-04

PCVPC-05

HT. OF THE LOADER

850

1150

1310

1450

1580

FLOW RATE IN TONS/HR

500-1TON

1–2TONS

2-3TONS

3–4TONS

4-6TONS

DIA. PIPE

38

50

62

76

101

DIA. PRODUCT OUTLET

200

200

250

300

300

Visit Us

ADDRESS: Pneuconveyor systems & engineers   Unit: 23&24, Padmini Industrial Complex, Purna-Gondivli Road, Purna, Bhiwandi-406125. INDIA

CALL US:- +91-8169813211 / 8169820763

EMAIL US:- info@pneuconveyor.com

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